Accuromm Central Europe

A tool engineering company that supports all work related to tools

Resales
Industrial solutions
Treatments

SMAP

TOYO KENMAZAI KOGYO's SMAP: New Generation Mirror Polishing Shot Machine

Super high quality of mirror polishing

Abrasive media with elastic core – gently polishes the details

Abrasive media is regeneratable – ecological & reduces cost

Easy operation – no skills required

TOYO SMAP Type IIF – dedicated for mirror polishing

What is SMAP?

SMAP stands for Shot Machine Abrasive Polishing, a technology that combines shot abrasion and polishing, however, SMAP is not a shot blasting process.

Shot blasting features

Uniformly aligns the surface appearance in a short time
Improved wear resistance due to surface hardening, etc.

SMAP features

Mass projection and quick surface polishing
Polishing process can be carried out even if the surface is uneven

7 advantages of using SMAP

1

Easy & simple operation

2

Great for polishing small & complicated parts

3

100% dry polishing environment 

4

Flexible parameter settings

5

Abrasive media available in wide variety

6

Abrasive media regenerateable

7

Choice of equipment to suit work size & shape

1

Easy & simple operation

No special skill required - blasting alongside the work or part to be polished - short finishing time

2

Great for polishing small & complicated parts​

Abrasive media will follow the work shape - possible to polish minute & complicated areas
Polishing without affecting the workpiece (grooves, flutes)
Before SMAP
After SMAP

3

100% dry polishing environment

Dry operation without any oil or water means easy cleaning afterwards
SMAP work area is sealed, the abrasive media does not scatter around.
SMAP does not use water or oil, so the work area does not fog up during processing, and the abrasive media can be removed with an air blower after processing.

4

Flexible parameter settings

Operators can easily and freely adjust the polishing parameters by changing:
Injection speed, Injection (media) amount, and the nozzle width
[Reference] Abrasive media movement

5

Abrasive media is available in a wide variety

Abrasive media will follow the work shape - possible to polish minute & complicated areas
The best/suitable media can be chosen, based on the work material, and the required outcomes
e.g. For Rough-Medium, For Small area, For mirror finish, and for any other use

Standard media
Versatile for coarse to medium polishing

  • SP-100D
  • SP-60D
  • SP-30D

 

  • SP-80G
  • SP-60G
  • SP-30G

Fine detail media
Suitable for narrow areas with small cores

 

  • SP-S100D
  • SP-S60D
  • SP-S30D

 

  • SP-S80G
  • SP-S60G
  • SP-S30G

Finishing media
Suitable for polishing with soft cores

 

  • SP-F300D
  • SP-F100D

Special media
Other media are also available to suit different applications

 

  • SP-SS100D

Diamond (D):
Suitable for a wide range of materials, including cemented carbide for shiny finish

Silicon carbide (G):
Low running costs with stronger abrasive effect

6

Abrasive media regenerateable​

Abrasive media can be regenerated within the SMAP machine, helping to reduce costs
Regeneration is simple using the "regeneration kit".
Once the core has worn out, regeneration may not be possible anymore.

7

Choice of equipment to suit work size & shape​

Currently 6 different types are on the line up:
small/complicated work shape, dedicated for polishing, bigger size of works.

For palm-sized workpieces

Model SMAP-II

Workpiece size

< 200×200

Standard SMAP machine

Roughing to finishing can be done with this single machine

For slightly larger workpieces

Model SMAP-III

Workpiece size

< 400×400

Standard SMAP machine

We also offer models: SMAP-IIIB with high-power and SMAP-IIIF for finishing

For large workpieces

Model SMAP-IV

Workpiece size

< 500×500

Standard SMAP machine

Large internal space
High power allows use of rotating jigs

For ultra-fine polishing!

Model SMAP-A1

Workpiece size

< 100×100

Standard SMAP machine

Polish even 0.5mm wide!

Pencil type for small workpieces

The only SMAP model for SS media

Dedicated machine for gloss finish!

Model SMAP-IIF

Workpiece size

< 200×200

Standard SMAP machine

Twice the projection of the SMAP-II type with dedicated polishing parts

Dedicated machine for gloss finish!

Model SMAP-W

Workpiece size

< 500×400

Standard SMAP machine

Max load 100 kg
Movable nozzle allows polishing workpiece in place!
With rotary table (blower type).
Specification
 type IItype IIItype IVtype A1type IIFtype W
Power supply200V 50/60Hz 7A200V 50/60Hz 9A200V 50/60Hz 15A100V 150W200V 50/60Hz 7A200V 50/60Hz 15A
Air intake / volumeø6 mm 100L/min
(0.6MPa)		ø6 mm 100L/min
(0.6MPa)		ø6 mm 150L/min
(0.6MPa)		ø8 mm 150L/min
(0.6MPa)		ø6 mm 100L/min
(0.6MPa)		ø6 mm 10L/min
(0.6MPa)
Body dimensions (excluding side door)W530 x H1735 x D850 mmW865 x H1900 x D975 mmW1200 x H1900 x D1125 mmW500 x H1570 x D750 mmW530 x H1735 x D850 mmW1060 x H1850 x D990 mm
Weight120kg200kg270kg90kg120kg280kg
Power
Main motor
Lift motor
Dust collector		400W
25W
350W		400W
40W
400W		2200W
60W
400W		–
–
–		400W
25W
350W		2200W
60W (conveyor)
–
Abrasive media usage3ℓ6ℓ12ℓ1ℓ6ℓ15ℓ
Main features
type II type III type IV type A1 type IIF type W
Nozzle method Fixed nozzle Fixed telescopic nozzle Fixed telescopic nozzle Movable nozzle Fixed nozzle Movable nozzle
Work area W400 x H240 x D400 mm W800 x H320 x D550 mm W1100 x H370 x D700 mm W400 x H240 x D400 mm W400 x H240 x D400 mm W1000 x H390 x D700 mm
Recommended max work size 200 x 200 mm 400 x 400 mm 500 x 500 mm 100 x 100 mm 200 x 200 mm 500 x 400 mm
Available media Standard F-media S-media Standard F-media S-media Standard F-media S-media S-media SS-media F-media Standard media F-media
Remarks Also available: SMAP-IIIB with high-power and SMAP-IIIF for finishing max load 100kg With rotary table

Introduction

SMAP

type II

Compact general-purpose machine SMAP type II

This one machine can handle both rough and finishing! It has the best sales record!

Although it is an entry model, it is highly versatile!
This one machine can handle everything from rough to finishing polishing

Processing examples

Specification
Power supply200V 50/60Hz 7A
Air intake / volumeø6 mm 100L/min
(0.6MPa)
Body dimensions
(excluding side door)		W530 x H1735 x D850 mm
Weight120kg
Power
Main motor
Lift motor
Dust collector
400W
25W
350W
Abrasive media usage3ℓ
Main features
Nozzle method Fixed nozzle
Work area W400 x H240 x D400 mm
Recommended
max work size		 200 x 200 mm
Available media Standard
F-media
S-media
Remarks  

SMAP

 type III 

Well-balanced mid-sized machine SMAP type III

Larger interior space 

Work space is more than three times of SMAP type II!
This one machine can handle both rough and finishing work.
*There are also other models of the same size, such as power models and models specialized for finishing work.

Processing examples

Specification
Power supply200V 50/60Hz 9A
Air intake / volumeø6 mm 100L/min
(0.6MPa)
Body dimensions
(excluding side door)		W865 x H1900 x D975 mm
Weight200kg
Power
Main motor
Lift motor
Dust collector
400W
40W
400W
Abrasive media usage6ℓ
Main features
Nozzle methodFixed telescopic nozzle
Work areaW800 x H320 x D550 mm
Recommended
max work size		400 x 400 mm
Available mediaStandard
F-media
S-media
RemarksAlso available:
SMAP-IIIB with high-power and SMAP-IIIF for finishing

SMAP

 type IV 

Large workpiece compatible machine SMAP type IV

Overwhelming projection power allows for shorter processing times

Compared to the SMAP type II model, the working space and projection amount are more than four times larger!
It can handle large workpieces that other models cannot.

Processing examples

Specification
Power supply200V 50/60Hz 15A
Air intake / volumeø6 mm 150L/min
(0.6MPa)
Body dimensions
(excluding side door)		W1200 x H1900 x D1125 mm
Weight270kg
Power
Main motor
Lift motor
Dust collector
2200W
60W
400W
Abrasive media usage12ℓ
Main features
Nozzle methodFixed telescopic nozzle
Work areaW1100 x H370 x D700 mm
Recommended
max work size		500 x 500 mm
Available mediaStandard
F-media
S-media
Remarks 

SMAP

 type A1 

Dedicated machine for ultra-fine shape polishing: SMAP type A1

Specialized for processing extremely small parts and extremely fine details

By adopting a pencil-shaped nozzle, it is possible to process fine details!
With SS media (exclusive to A1 type, ultra-small size), you can polish even finer details.
*Air blast type

Specification
Power supply100V 150W
Air intake / volumeø8 mm 150L/min
(0.6MPa)
Body dimensions
(excluding side door)		W500 x H1570 x D750 mm
Weight90kg
Power
Main motor
Lift motor
Dust collector
–
–
–
Abrasive media usage1ℓ
Main features
Nozzle methodMovable nozzle
Work areaW400 x H240 x D400 mm
Recommended
max work size		100 x 100 mm
Available mediaS-media
SS-media
Remarks 

SMAP

 type IIF 

Gloss polishing machine SMAP type IIF

Special mirror finish type

SMAP-II model has been renewed while retaining the working space!
It is now possible to polish with even greater gloss than before .
*Abrasive media that can be used with this machine is limited to F series.

Processing examples

Specification
Power supply200V 50/60Hz 7A
Air intake / volumeø6 mm 100L/min
(0.6MPa)
Body dimensions
(excluding side door)		W530 x H1735 x D850 mm
Weight120kg
Power
Main motor
Lift motor
Dust collector
400W
25W
350W
Abrasive media usage6ℓ
Main features
Nozzle methodFixed nozzle
Work areaW400 x H240 x D400 mm
Recommended
max work size		200 x 200 mm
Available mediaF-media
Remarks 

SMAP

 type W 

Machine for heavy workpieces SMAP type W

For polishing of workpiece sizes that cannot be held by hand!

A movable nozzle has been successfully developed to take advantage of the characteristics of the SMAP media!
Combined with a rotary table on castors, the workpiece can be further moved while polishing.

Processing examples

Specification
Power supply 200V 50/60Hz 15A
Air intake / volume ø6 mm 10L/min
(0.6MPa)
Body dimensions (excluding side door) W1060 x H1850 x D990 mm
Weight 280kg
Power
Main motor
Lift motor
Dust collector
2200W
60W (conveyor)
–
Abrasive media usage 15ℓ
Main features
Nozzle methodMovable nozzle
Work areaW1000 x H390 x D700 mm
Recommended max work size500 x 400 mm
Available mediaStandard media
F-media
Remarksmax load 100kg
With rotary table
Machine tooling
Drilling
Milling
Reaming
Turning
Cutting
Abrasives
Electrodes
Holders
Anti-wear
Custom parts
Metalworking
Materials
Metrology
Treatments
Industrial solutions

© Accuromm Central Europe

Łęg, ul. Europejska 4, 55-220 Jelcz-Laskowice, POLAND

TEL：+48 71 381 81 00

Privacy policy

General terms and conditions