Customized honing head
Total support from production to maintenance
- High-precision expansion structure for super finishing of bore diameters
- Wide variety of honing heads
Custom manufactured to fit the honing machine
Suitable for forming, sharpening and repair of whetstones
Air sizing function can be added as option
Amazing facts!
── Introducing ideas and technologies ──
We provide honing heads for each honing machine with the technology we have cultivated as a special tool manufacturer and high-precision, high-quality manufacturing. In addition, we can provide a wide range of maintenance services!
Replacement of whetstones, forming and sharpening
Replacement of carbide guide pad
Replacement of other consumable parts
This is the point!
Various honing heads can be manufactured
Excellent!
- Cylinder block: for cylinder bore hole
Carbide guide with screw mounting type
Double expansion type
Green Carborundum (GC) whetstone type
- Connecting rod: for large end hole
- Gears: for shaft hole
Small diameter type (ø8 mm ~):
1 piece of whetstone + 2 point carbide guide
Large diameter type (ø14 mm ~):
4 piece of whetstones for high-performance honing machining
This is the point!
Carbide guide pads proposed according to the application
Excellent!
Brazed type
Air sizing function supports air-jet measurement of the workpiece diameter
Screw mount type
Carbide guide pads are mounted by screws for easy maintenance and shorter lead time
PCD guide pad type
Suppresses wear and extends guide life
This is the point!
Forming and sharpening of whetstones using a cylindrical grinder
Excellent!
Instead of manual grinding by experience, mechanization guarantees the accuracy of whetstone grinding surface and realizes stable quality (quantification of whetstone grinding)
How to think about whetstone sharpening
Optimal sharpening = whetstone surface moves from (A) "first hole" to (B) "initial efficiency OK range" and then to (C) "Stable area" to reach (D) "whetstone life"
Note) Machining efficiency determined by machining conditions and whetstone details
Characteristics of sharpening
Step 1: Forming (truing): Aligning the outer diameter of the whetstone, ensuring the cylindricality of the whetstone
Step 2: Sharpening (dressing): Protrude the appropriate amount of abrasive grains without damaging them
Development / product concept
“Current status and challenges”
- Honing heads were mainly made overseas, which required long lead times and were expensive.
- It was difficult to request overseas honing machine manufacturers to perform maintenance repairs on the main body of the honing machine, and the multiple ordering processes were complicated and time-consuming, such as ordering the whetstone removal and whetstone forming/sharpening from grinding stone manufacturers.
“Development points”
- As a manufacturer of special tools, we have achieved domestic production of honing heads through our superior manufacturing technology and highly reliable manufacturing.
- We offer superior cost performance by significantly shortening lead time. Our unique method of shaping and grinding whetstones ensures stable quality.
- Furthermore, by taking over the entire repair maintenance process, we are able to facilitate the ordering process for our customers.