Próbna usługa cięcia
Total support to solve processing problems!
Quantitative approach to solve problems and issues
Proposal type service based on machining point analysis
Integrated support from preliminary meeting to report preparation
Report of quantitative results using a variety of measuring instruments
Proposing improvements and solutions after test cutting
Amazing facts!
── Introducing ideas and technologies ──
Our test cutting service will help you achieve your objectives right before your eyes. We provide comprehensive support from problems to problem solving.
To clarify the principle, we enable immediate verification with our extensive testing/measuring equipment.
One-stop service to solve your problems
Integrated support from test planning to report writing and technical proposals
Support services
Problem solving examples
①
Determination of good conditions:
Optimal clamping position and cutting resistance measurement
Problem
„We are considering starting up a production line for thin-walled workpieces and we have never processed them before, we have no experience. We would like to check the effects of clamping and cutting resistance.”
Solution
We measured the amount of workpiece distortion before and after processing and determine the optimal clamping position and processing conditions before starting the production line.
②
Joint development with customers:
Establishment of next-generation manufacturing technology
Problem
„We want to produce a wide variety of products, but the capital investment required is high for dedicated machines and conventional line bars.”
Solution
We developed a general-purpose line bar together with the customer. Determined, whether the required precision is satisfied. For more details, see our product page.
③
Trouble with mass-production machining:
Photographing with a high-speed camera
Problem
„During drilling, chips stretch and chips may be left behind in the workpiece, causing seating problems with the jig.”
④
Establishment of good conditions for new materials:
Machining of difficult-to-machine materials
Problem
„When processing new materials, the optimal processing conditions are unknown. Also, in case of carbon fiber processing, dust countermeasures are necessary, which is a problem.”
Solution
Test machining tool modifications were immediately implemented to quickly determine good conditions. Safety is also taken into consideration by using dust scattering prevention measures and dust collectors, etc.
⑤
Total support for production site problems
Problem
„We want to improve productivity at the manufacturing site, but the causes of the issues and the tool manufacturers are diverse, so it takes time to solve the problems.”
Solution
If there are problems around the machining point, such as poor machining, not reaching the end of tool service life, or chattering, we can provide comprehensive support regardless of whether the product is our own or a different company’s.
Service contents
- Service flow
Our equipment
Holder system
Rotation speed
20000 min-1
Rapid feed speed
60,000 mm/min
Cutting feed rate
50,000 mm/min
Axis operating range
730 mm (X axis)
730 mm (Y axis)
800 mm (Z axis)
360° (B axis)
Maximum tool weight
Other accessories
Artis (cutting power)
Horizontal machining center (a61nx)
Holder system
BT30
Rotation speed
10,000min-1
Rapid feed speed
30,000 mm/min
Cutting feed rate
50,000 mm/min
Axis operating range
500 mm (X-axis)
400 mm (Y axis)
330 mm (Z axis)
Maximum tool weight
3 kg
Other accessories
- Servo Viewer (axis data collection)
- TMAC (spindle power meter)
- Vibration Monitoring System
Vertical machining center (α-T14iFa)
Our tool grinding machine
Maximum tool shank diameter
Maximum tool weight
Maximum tool length
Applicable material
Carbide, cermet, ceramics etc.
Walter tool grinder
“Tool Studio” enables immediate prototyping of consumable tools
Our measuring instruments
- For on-machine measurements
Two-Component Cutting Dynamometers (KISTLER)
Cutting evaluation thrust / torque measurement of drills etc.
Three-component cutting power tester (KISTLER)
Cutting evaluation of milling machines, etc. X-axis, three-way power measurement
Rotary cutting power meters (MARPOSS)
Cutting evaluation thrust / torque measurement of drills, etc.
FFT analyser
(ONO SOKKI)
Hammering, vibration measurement during machining
Other on-machine measuring machines:
- On-machine positional degree measuring machine
- FFT analyser
- Surface roughness measuring machine
- Current meter
- Sound level meter etc.
- For external measurements
3D measuring machine
(Carl Zeiss)
Roundness measuring machine
(Tokyo Seimitsu)
Microscope
(Keyence)
High-speed cameras
(Keyence)
Other external measuring instruments:
- Helicheck plus
- Projectors
- Surface roughness measuring instruments
- Presetters
- Laser measuring machines
- Load cells
- Torque measuring machines
- Image dimension measuring machines
- Shape contour measuring machines etc.